2014-09-14

Mechanical engineering basic

What is the slip in reciprocating pump?
Slip is the difference between the theoretical discharge and actual discharge of the pump.                      

  Slip= Qth-Qact.

What is meant by Priming?
The delivery valve is closed and the suction pipe, casing and portion of the delivery pipe up to delivery valve are completely filled with the liquid so that no air pocket is left. This is called as priming.

What is the main parts of reciprocating pump?
ü  A cylinder with a piston, Piston rod, connecting rod and a crank.
ü  Suction pipe, Delivery pipe.
ü  Suction valve and
ü  Delivery valve.

How will you classify the reciprocating pump?
The reciprocating pump may be classified as,
1. According to the water in contact with one side or both sides of the piston.
2. According to the number of cylinders provided.
Classification according to the contact of water is
(1) Single acting (2) Double acting.
According to the number of cylinders provided they are classified as,
1. Single Cylinder pump.
2. Double cylinder pump.
3. Triple cylinder pump.


Define Mechanical efficiency.
It is defined as the ratio of the power actually delivered by the impeller to the power supplied to the shaft.

Define overall efficiency.
It is the ratio of power output of the pump to the power input to the pump.

Define speed ratio, flow ratio.
Speed ratio:  It is the ratio of peripheral speed at outlet to the theoretical velocity of jet corresponding to manometric head.
Flow ratio:  It is the ratio of the velocity of flow at exit to the theoretical velocity of jet corresponding to manometric head.


Mention main components of Reciprocating pump.
ü  Piton or Plunger
ü  Suction and delivery pipe
ü  Crank and Connecting rod

Define Slip of reciprocating pump. When the negative slip does occur?
The difference between the theoretical discharge and actual discharge is called slip of the pump.
But in sometimes actual discharge may be higher then theoretical discharge, in such a case coefficient of discharge is greater then unity and the slip will be negative called as negative slip.


What are the assumptions made in deriving Bernouillie’s equation?
1.The fluid is ideal
2.The flow is steady.
3.The flow is incompressible.
4.The flow is irrotational.

What is bernouillie’s equation for real fluid?
(p1/pg)+(v12/2g)+z1=(p2/pg)+(v22/2g)+z2+hl
where hl is the loss of energy (p/pg)-Pressure energy. (v2/2g)=Kinetic energy.
z-Datum energy.

State the application of Bernouillie’s equation ?
It has the application on the following measuring devices.
1.Orifice meter.
2.Venturimeter.
3.Pitot tube.

 State the methods of dimensional analysis.
1. Rayleigh’s method
2. Buckingham’s Π theorem

  State Buckingham’s Π theorem
It states that if there are ‘n’ variables in a dimensionally homogeneous equation and if these variables contain ‘m’ fundamental dimensions (M,L,T), then they are grouped into (n-m), dimensionless independent Π-terms.

 State the limitations of dimensional analysis.
1. Dimensional analysis does not give any due regarding the selection of variables.
2.The complete information is not provided by dimensional analysis.
3.The values of coefficient and the nature of function can be obtained only by experiments or from mathematical analysis.

 Define Similitude
Similitude  is defined  as the complete  similarity   between  the   model  and prototype.

 State Froude’s model law
Only Gravitational force is more predominant force. The law states ‘The Froude’s number is same for both model and prototype’.

  Define hydraulic machines.
Hydraulic machines which convert the energy of flowing water into mechanical energy.

  Give example for a low head, medium head and high head turbine.
Low head turbine – Kaplan turbine
Medium head turbine – Modern Francis turbine
High head turbine – Pelton wheel

  What is impulse turbine? Give example.
In impulse turbine all the energy converted into kinetic energy. From these the turbine will develop high kinetic energy power. This turbine is called impulse turbine.  Example: Pelton turbine

What is reaction turbine? Give example.
In a reaction turbine, the runner utilizes both potential and kinetic energies. Here portion of potential energy is converted into kinetic energy before entering into the turbine. 
Example: Francis and Kaplan turbine.

  What is axial flow turbine?
In axial flow turbine water flows parallel to the axis of the turbine shaft. Example: Kaplan turbine


 What is mixed flow turbine?
In mixed flow water enters the blades radially and comes out axially, parallel to the turbine shaft.   Example: Modern Francis turbine.

  What is the function of spear and nozzle?
The nozzle is used to convert whole hydraulic energy into kinetic energy. Thus the nozzle delivers high speed jet. To regulate the water flow through the nozzle and to obtain a good jet of water spear or nozzle is arranged.

  Define gross head and net or effective head.
Gross Head: The gross head is the difference between the water level at the reservoir and the level at the tailstock.
Effective Head: The head available at the inlet of the turbine.

  Define hydraulic efficiency.
It is defined as the ratio of power developed by the runner to the power supplied by the water jet.

 Define mechanical efficiency.
It is defined as the ratio of power available at the turbine shaft to the power developed by the turbine runner.

 Define volumetric efficiency.
It is defied as the volume of water actually striking the buckets to the total water supplied by the jet.

 Define over all efficiency.

It is defined as the ratio of power available at the turbine shaft to the power available from the water jet.

What is Multistage centrifugal pumps?
A centrifugal pump containing two or more impellers is called a multistage centrifugal pump. The impellers may be mounted on the same shaft or on different shafts.
For higher pressures at the outlet impellers can be connected in series. For higher flow output impellers can be connected in parallel.
A common application of the multistage centrifugal pump is the boiler feedwater pump. For example, a 350 MW unit would require two feedpumps in parallel. Each feedpump is a multistage centrifugal pump producing 150 l/s at 21 MPa.
All energy transferred to the fluid is derived from the mechanical energy driving the impeller. This can be measured at isentropic compression, resulting in a slight temperature increase (in addition to the pressure increase).

 Define Compressibility.
It is the property by virtue of which fluids undergoes a change in volume under the action of external pressure.

What are the names of the principle parts of a centrifugal pump?
The principle parts of a centrifugal pump are the pump casing, also called a volute, and the impeller. The other parts are the pump shaft, bearing(s), shaft seal, the wear rings, and the inlet and outlet.The impeller is mounted on the pump shaft. The pump shaft is coupled to an external power source like a motor. The motor turns the shaft, the shaft makes the impeller turn and the fluid being pumped is put in motion.The volute causes a change in pressure in the fluid.The shaft seal stops the fluid from leaking out of the casing (volute).The wear rings separate the high and low pressure areas inside the casing.The bearing(s) make the shaft turn easier.The inlet and outlet parts of the casing connect to the fluid piping system.

Define Newton’s law of Viscosity.
According to Newton’s law of viscosity the shear force F acting between two layers of fluid is proportional to the difference in their velocities du and area A of the plate and inversely proportional to the distance between them.

What types of error mostly encountered with centrifugal pump?
  The fact of the matter is that there are three types of problems mostly encountered
 with centrifugal pumps:
 -design errors
 -poor operation
 -poor maintenance practices

 What is cohesion and adhesion in fluids?
Cohesion is due to the force of attraction between the molecules of the same liquid.
Adhesion is due to the force of attraction between the molecules of two different liquids or between the molecules of the liquid and molecules of the solid boundary surface.

 State momentum of momentum equation?
It states that the resulting torque acting on a rotating fluid is equal to the rate of change of moment of momentum

Why centrifugal pump is not called a positive displacement type of pump?
A positive displacement pump causes a fluid to move by trapping a fixed amount of it then forcing (displacing) that trapped volume into the discharge pipe. Centrifugal pumps impart pressure to the fluid, to cause a pressure differential and cause flow, but even if the outlet is sealed, the pump can continue to run because it hasn't trapped the fluid. When no flow is occuring, a centrifugal pump acts like a propeller spinning in the water. If flow is stopped on a line that a positive displacement pump is supplying flow to, the pump is forced to stop since the trapped fluid prevents it from moving any more fluid.

  What is momentum equation?
It is based on the law of conservation of momentum or on the momentum principle It  states that, the net force acting on a fluid mass is equal to the change in momentum of flow per unit time in that direction.

What is the effect of temperature on Viscosity?
 When temperature increases the distance between molecules increases and the cohesive force decreases. So, viscosity of liquids decrease when temperature increases. In the case of gases, the contribution to viscosity is more due to momentum transfer. As temperature increases, more molecules cross over with higher momentum differences. Hence, in the case of gases, viscosity increases with temperature.

  Define fluids.
Fluid may be defined as a substance which is capable of flowing. It has no definite shape of its own, but confirms to the shape of the containing vessel.

What causes radial thrust in a centrifugal pump?
When a centrifugal pump operates at its best efficiency point (BEP), the flow angles match with the impeller vane angles. At the BEP, the flow velocity in the volute is uniform around the volute (i.e., there is not acceleration of the fluid in the volute). Therefore, the pressure around the volute is uniform. The uniform pressure around the circumference results in a net zero radial force on the impeller (or the shaft). Note this is theoretical. In practice even at BEP, there is a small radial load because the pressure is not uniform.
If the pump is operated away from the BEP, the flow velocities in the volute are non-uniform which results in a non-uniform pressure field and a net radial load (can be obtained by integrating the pressure around the circumference of the volute or the impeller).

 What are the properties of ideal fluid?
Ideal fluids have following properties
i)   It is incompressible
ii)  It has zero viscosity
iii)  Shear force is zero

Comparison between centrifugal pump and gear pump?
Basic difference is generally centrifugal pumps are non positive displacement type where as gear pumps are positive displacement type. This means, gear pump discharges a fixed volume of fluid for every rotation of shaft.

 What are the properties of real fluid?
Real fluids have following properties
i)   It is compressible
ii) They are viscous in nature
iii) Shear force exists always in such fluids.

What are different types of vanes used in centrifugal pump?
there are three major types vanes are used for a centrifugal pumps those are
1.forward curved vanes
2.backward curved vanes
3.flat vanes

 Define density and specific weight.
Density is defined as mass per unit volume (kg/m3)
Specific weight is defined as weight possessed per unit volume (N/m3)

What is the difference between a pd pump and centrifugal pump?
PD or positive displacement pump has a piston which directly contacts the fluid. In a centrifugal pump the impeller creates a partial vacuum inside the casing due to which suction takes place. Discharge takes place by the rotation of the impeller.

 Define Specific volume and Specific Gravity.
Specific volume is defined as volume of fluid occupied by unit mass (m3/kg)
Specific gravity is defined as the ratio of specific weight of fluid to the specific weight of standard fluid.

Why the centrifugal pump is called high discharge pump?
for a simple reason because it has high discharge than any other available pump.

the centrifugal pump uses the centrifugal force to push out the fluid
centrifugal force = (mass *velocity2)/radius.
hence centrifugal force is directly proportional to the square of the velocity, in this case being the velocity of the fluid.
power provided to pump proportional to the force exerted by the impeller. Hence higher the power results in higher centrifugal force implying square of the velocity of the fluid. higher the velocity of the fluid higher the discharge of the pump.

 Define Surface tension and Capillarity.
Surface tension is due to the force of cohesion between the liquid particles at the free surface.
Capillary is a phenomenon of rise or fall of liquid surface relative to the adjacent general level of liquid.

What are the spare parts of centrifugal pump?
It depends on the specific pump.For most: the impeller, the wear ring & mechanical seal.In a pump with a packed stuffing box, the packing.In some pumps, the shaft coupling.

 Define Viscosity.
It is defined as the property of a liquid due to which it offers resistance to the movement of one layer of liquid over another adjacent layer.

 Define kinematic viscosity.
It is defined as the ratio of dynamic viscosity to mass density. (m²/sec)

 Define Relative or Specific viscosity.
It is the ratio of dynamic viscosity of fluid to dynamic viscosity of water at
20°C.

What is the expression for head loss due to friction in Darcy formula?
hf = 4fLV2 / 2gD
Where                              
f = Coefficient of friction in pipe                                         L = Length of the pipe
D = Diameter of pipe                                                         V = velocity of the fluid


 What do you understand by the terms a) major energy losses, b) minor energy losses
Major energy losses: -
This loss due to friction and it is calculated by Darcy weis bach formula and chezy’s formula.
Minor energy losses:-
This is due to
i. Sudden expansion in pipe.                                     ii. Sudden contraction in pipe. iii. Bend in pipe.                                                                   iv. Due to obstruction in pipe .

How Centrifugal force generate by the centrifugal pump?

The process liquid enters the suction nozzle and then into eye (center) of a revolving device known as an impeller. When the impeller rotates, it spins the liquid sitting in the cavities between the vanes outward and provides centrifugal acceleration.

As liquid leaves the eye of the impeller a low-pressure area is created causing more liquid to flow toward the inlet. Because the impeller blades are curved, the fluid is pushed in a tangential and radial direction by the centrifugal force. This force acting inside the pump is the same one that keeps water inside a bucket that is rotating at the end of a string.

 Give an expression for loss of head due to sudden enlargement of the pipe:
 he = (V1-V2)2  /2g
Where                  
he = Loss of head due to sudden enlargement of pipe .
V1 = Velocity of flow at section 1-1
V2 = Velocity of flow at section 2-2

 Give an expression for loss of head due to sudden contraction:
hc =0.5 V2/2g
   here,
   c = Loss of head due to sudden contraction.
   V = Velocity at outlet of pipe.


 Give an expression for loss of head at the entrance of the pipe: 
hi =0.5V2/2g
Where,     
hi = Loss of head at entrance of pipe.
    V = Velocity of liquid at inlet and outlet of the pipe.



 Define the terms a) Hydraulic gradient line [HGL], b) Total Energy line [TEL]
a) Hydraulic gradient line:
Hydraulic gradient line is defined as the line which gives the sum of pressure head and datum head of a flowing fluid in apipe with respect the reference line.
b) Total energy line:
Total energy line is defined as the line which gives the sum of pressure head, datum head and kinetic head of a flowing fluid in a pipe with respect to some reference line.

 What is sypon ? Where it is used:
Sypon is along bend pipe which is used to transfer liquid from a reservoir at a higher elevation to another reservoir at a lower level.
Uses of sypon : -
1. To carry water from one reservoir to another reservoir separated by a hill ridge.
2. To empty a channel not provided with any outlet sluice.

How kinetic energy is converted in to pressure energy by centrifugal pump?
        The energy created by the centrifugal force is kinetic energy. The amount of energy given to the liquid is proportional to the velocity at the edge or vane tip of the impeller. The faster the impeller revolves or the bigger the impeller is, then the higher will be the velocity of the liquid at the vane tip and the greater the energy imparted to the liquid.

 What are the basic educations to solve the problems in flow through branched pipes?
 i. Continuity equation.
 ii. Bernoulli’s formula.
iii. Darcy weisbach equation.

 What is Dupuit’s equation?
L1/d15+L2/d25 +L3/d35 = L / d5
Where
L1, d1 = Length and diameter of the pipe 1
L2, d2 = Length and diameter of the pipe 2
L3, d3 = Length and diameter of the pipe 3

  What are the types of fluid flow?
    Steady & unsteady fluid flow
    Uniform & Non-uniform flow
    One dimensional, two-dimensional & three-dimensional flows
    Rotational & Irrotational flow

 Name the different forces present in fluid flow
    Inertia force
    Viscous force
    Surface tension force
    Gravity force

 When in a fluid considered steady?
In steady flow, various characteristics of following fluids such as velocity, pressure, density, temperature etc at a point do not change with time. So it is called steady flow.

 Give the Euler’s equation of motion?
(dp/p)+gdz+vdv=0